Training

Prerequisites: No prerequisites required.

Objectives: Acquire the skills to work in a cutting tool sharpening workshop as an operator.

Duration: 1 to 4 days depending on client-specific requirements.

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Implementation takes place within the quarter following the order.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Classroom training with PowerPoint presentations and tools. Support materials are provided.

Assessment Methods: Initial assessment at the beginning of the training, tests, multiple-choice questions (QCM), exercises. Results: acquired, not acquired, and in progress.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities.

PROGRAM

1- Sharpening Basics

• Understand the various types of cutting tools
• Recognize different types of grinding wheels
• Comprehend the principles and importance of sharpening
• Identify the areas to be sharpened on cutting tools

2- Blueprint Reading

• Familiarity with ISO dimensioning
• Recognize and interpret specific elements found on a blueprint
• Master basic blueprint reading
• Apply blueprint reading to tool blueprints

3- Metrology

• Understand various measuring methods
• Master the use of manual measuring instruments
• Master the use of measuring benches

4- Tooling and Attachment Systems

• Familiarity with grinding wheel and tool attachment systems
• Identify the primary advantages and disadvantages of each solution

5- Introduction to EASYGRIND Programming Software for the Manufacture or Sharpening of Cutting Tools

• Explore the software

EVALUATION & CERTIFICATION : Training Certificate

Prerequisites: Sharpening practice or knowledge of cutting tools and familiarity with the Windows environment and numerical control.

Objectives: Acquire the essential knowledge to master the commands of the EASYGRIND sharpening software, optimize production, and program tools. This course is intended for workshop managers, operators, methods, and R&D personnel.

Duration: 3 days, depending on client-specific requirements.

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Implementation takes place within the quarter following the order.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Classroom training with PowerPoint presentations and customer tools. Support materials are provided.

Assessment Methods: Initial assessment at the beginning of the training, tests, multiple-choice questions (QCM), exercises, and evaluation of acquired knowledge.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities

PROGRAM

1- EASYGRIND Basics

Software opening

• Navigating the screen, toolbar, and menus
• Tool management commands
• Creation
• Modification
• Duplication
• Deletion
• File management
• Tool search
• Grinding wheel management commands
• Creation
• Deletion
• Modification
• Viewing the list
• Associating grinding wheels
• Additional commands

2- Basics of Different Tool Types

• End mills
• Reamers
• Drills
• Taps

3- Options and Accessories

• Measurement with a probe
• Simulation
• Backup procedures
• Installing new versions
• Evaluation

4- CERTIFICATION : Training Certificate is available upon request

Prerequisites: Proficient user of the software and experienced in machine operation.

Objectives:

• Optimize production within the machine environment.
• Implement and utilize the latest software developments.

For Whom: Sharpening managers, operators of 5-axis machines, methods and engineering personnel.

Duration: 3 days

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Implementation occurs within the quarter following the order.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Operator manual – PC – machine

Assessment Methods: Initial assessment at the beginning of the training, tests, multiple-choice questions (QCM), exercises, and evaluation of acquired knowledge.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities.

PROGRAM

This program is adaptable following discussions with the trainer to emphasize specific needs. Here is an overview of the topics covered:

• Exchange with the trainer
• Company practices
• Identifying the company’s manufacturing and common practices
• Identifying operations feasible on 5-axis machines
• Identifying operations that could benefit from software updates
• Configuration and setup
• Different menus
• Tool classifications
• Retrieving external files
• Creating new tools
• Programming methods
• Using simulation
• Latest software developments
• Advanced training on existing cycles
• Incident management
• Message interpretation
• Diagnostics
• Probe calibration
• P16

CERTIFICATION: A Training Certificate is available upon request.

Prerequisites: Proficient user of the software and experienced in machine operation.

Objectives:

• Optimize production within the machine environment.
• Implement and utilize the latest software developments.

For Whom: Sharpening managers, operators of 5-axis machines, methods, and engineering personnel.

Duration: 2 days, depending on client-specific requirements.

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Implementation takes place within the quarter following the order.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Classroom training with an operator manual, PC, PowerPoint presentations, and tools. Support materials are provided.

Assessment Methods: Initial assessment at the beginning of the training, tests, multiple-choice questions (QCM), exercises, and evaluation of acquired knowledge.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities.

PROGRAM

This program is adaptable to accommodate specific needs through interactions with the trainer. Here is an overview of the topics covered

1. Exchange with the trainer

• Company practices
• Identifying the company’s manufacturing and common practices
• Identifying operations feasible on 5-axis machines
• Identifying operations that could benefit from software updates

2. Configuration and setup

• Different menus
• Tool classifications
• Retrieving external files
• Creating new tools
• Programming methods

3. Use of simulation

• Stepped drills
• Monobloc carbide tools
• Shaped tools
• Reverse conical end mills

4. Latest software developments
5. Advanced training on existing cycles
6. Incident management

• Message interpretation
• Diagnostics

7. Probe calibration

• P16

CERTIFICATION: A Training Certificate is available upon request.

Prerequisites: Knowledge of electricity and CNC in machine tools.

Objectives:

• Understand the machine’s kinematics and various mechanical and electrical components.
• Acquire the essential knowledge to master component replacement and their settings.

For Whom: Electrical maintenance service.

Duration: 1 to 4 days, depending on client-specific requirements.

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Response provided within the quarter.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Classroom training with PowerPoint presentations and tools. Support materials are provided.

Assessment Methods: Initial assessment at the beginning of the training with the trainer. Results: acquired, not acquired, and in progress.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities.

PROGRAM

1- Machine Presentation

• Main Components
  • Machine
  • Electrical cabinet
  • Peripherals
• Machine kinematics
  • Linear axes X, Y, and Z
  • Rotational axes A and B
  • Spindle
  • Grinding wheel changer (if option)

2- Hydraulic Circuit Description

• Component layout
• Pneumatic diagram

3- Presentation of the Electrical Cabinet

• Electrical diagrams
• Numerical control
  • Structure
  • Project automation programs
  • Backup and reinstallation
• Axis and spindle inverters
  • Inverter components
  • Standard inverter replacement

4- Troubleshooting

• CNC faults (list of main faults)
• Automation faults (list of fault messages)
• Hardware faults (fault-finding method)

EVALUATION OF THE TRAINING

SANCTION: A Training Certificate is available upon request.

Prerequisites: None

Objectives:

• Acquire the fundamental knowledge to master robot handling.
• Be capable of recalibrating robot points.

For Whom: Sharpening managers, operators of 5-axis machines, methods, and engineering personnel.

Duration: 2 days.

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Response provided within the quarter.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Classroom training with PowerPoint presentations and tools. Support materials are provided.

Assessment Methods: Initial assessment at the beginning of the training with the trainer. Results: acquired, not acquired, and in progress.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities.

PROGRAM

1- Machine Presentation:

• Machine travel
• Kinematics
• Vertical carriage Axis X
• Horizontal carriage Axis Y
• Transverse carriage Axis Z
• Helix generator workpiece carrier Axis A
• Workpiece carrier Axis B
• Spindle
• Grinding wheel changer (if an option)

2- Pneumatic Circuit Description:

• Layout
• Diagram

3- Hydraulic Circuit Description:

• Axis lubrication
• Machine cooling
• Spindle cooling

4- Description of the Process for Motor and Encoder Replacement:

• Linear axes X, Y, and Z
• Rotational axes A and B

5- First-Level Machine Maintenance

6- Presentation of Machine Accessories

EVALUATION OF THE TRAINING

SANCTION: A Training Certificate

Prerequisites: None

Objectives:

• Acquire the fundamental knowledge to master robot handling.
• Be capable of recalibrating robot points.

For Whom: Sharpening managers, operators of 5-axis machines, methods, and engineering personnel.

Duration: 2 days.

Access Time: Subject to the trainer’s schedule and SMP TECHNIK’s production line. Response provided within the quarter.

Prices: Starting from 1135 euros excluding tax per day.

Methods Used: Classroom training with PowerPoint presentations and tools. Support materials are provided.

Assessment Methods: Initial assessment at the beginning of the training with the trainer. Results: acquired, not acquired, and in progress.

Accessibility: Since the training is exclusively provided at your company’s premises, you have made arrangements to accommodate all forms of disabilities. Please notify us in advance of the presence of individuals with disabilities.

PROGRAM

• Presentation of the Teach Pendant
• Presentation of robot axes
• Use in automatic mode
  • Start cycle
  • Stop cycle
  • Reset cycle
• Use in semi-automatic mode
• Use in manual mode
  • Axis movements
  • Use of grippers
• Learning reference points for vertical tools
  • Pallet markers
  • Tool pickup and placement points
  • Passage points within the machine enclosure
• Learning reference points for horizontal tools
  • Pallet markers
  • Tool pickup and placement points
  • Passage points within the machine enclosure
• First-level maintenance
  • Battery replacement
• Evaluation of the Training

CERTIFICAT : A Training Certificate